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Peeling — Bright Steel | Aktif Çelik

Bright Steel / PL

Peeling

Peeling is the process of removing material from the surface of hot-rolled bars to eliminate the decarburized layer and surface defects. It is preferred especially for larger diameters (15-160mm) and provides a smoother surface than cold drawing.

Peeling

Technical Specifications

Process
Peeling (Turning)
Tolerance
h9 / h10 / h11 (>80mm h11)
Size Range
Round: 15-160mm
Standards
EN 10278, EN 10277

Key Features

  • Complete removal of decarburized layer
  • Elimination of surface cracks and defects
  • Precise dimensional tolerance (h9/h10/h11)
  • Economical solution for large diameters (80mm+)
  • Homogeneous and smooth surface structure
  • Suitable for use after heat treatment
  • Dimensional accuracy for direct CNC machine feeding
  • Metallurgically clean surface
  • Surface quality suitable for ultrasonic testing
  • Low waste - high efficiency

Applications

  • Large diameter shaft and axle production
  • Hydraulic piston rod manufacturing
  • Crankshafts and eccentric shafts
  • Heavy industry machine parts
  • Gearbox shafts
  • Energy sector (turbine shafts)
  • Defense industry components
  • Structural elements requiring high strength

Dimension Table

ProfileSize Range (mm)ToleranceStandardSurface (Ra)
Round15 - 30h9EN 10278≤ 1.6 µm
Round30 - 50h9EN 10278≤ 2.0 µm
Round50 - 80h9/h10EN 10278≤ 2.5 µm
Round80 - 100h11EN 10278≤ 3.2 µm
Round100 - 130h11EN 10278≤ 3.2 µm
Round130 - 160h11EN 10278≤ 4.0 µm

Technical Notes

  • 01Standard tolerance for diameters above 80mm is h11.
  • 02Peeling depth is typically 1-3mm.
  • 03Post-process straightness is within 1mm/m.
  • 04Internal structure inspection possible with ultrasonic testing.
  • 05Standard length: 3000-7000mm, custom cutting available on request.
  • 06Peeling + straightening combination provides optimum results.
  • 07Ideal for alloy steels like 42CrMo4, 34CrMo4.

Steel Grades

C30C35C40C45C5034CrMo442CrMo4SAE 4140SAE 104516MnCrS520MnCrS511SMnPb3011SMn30S355J2S355J2G351CrV4100Cr6ETG 88ETG 100CK45Ck60

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What is bright steel?

Bright steel is hot-rolled bar finished cold — by cold drawing, peeling/turning or grinding — to a precise size and clean surface. Typical tolerances: h9/h11 for cold drawn, h6–h9 for ground bar (ISO 286). With its scale-free bright surface, tight tolerance and straightness, it often needs no further machining (EN 10277).

Cold drawing vs peeling vs grinding

Cold drawing: the bar is pulled through a die; strain hardening raises yield strength by ~10–20% and gives h9/h11 tolerance — the most economical bright product. Peeling (turning): the surface layer is machined off, removing surface cracks and decarburization without adding residual stress — ideal for large diameters and Q&T grades. Grinding: the tightest tolerance (h6–h9) and the best finish (Ra ≤ 0.8 µm) — for shafts and pins. Typical grades: C45, 42CrMo4, 11SMn30, 16MnCr5.

Frequently Asked Questions

Bright steel vs hot rolled — what is the difference?+

Bright steel is cold finished: scale-free surface, h6–h11 tolerance and high straightness; hot rolled has scale and wide tolerances and is usually bought for further machining.

Does cold drawing increase strength?+

Yes; strain hardening typically raises yield strength by 10–20%, with slightly reduced ductility. Stress-relief annealing is applied where needed.

When is peeled (turned) bar preferred?+

For large diameters, quenched-and-tempered grades, and when surface defects/decarburization must be fully removed — it gives a clean surface without adding residual stress.

Which tolerances are standard for bright steel?+

h9 or h11 for cold drawn, h6–h9 for ground bar (ISO 286-2, EN 10277).