Hydraulic & Pneumatic Systems
Sector Solutions

HYDRAULIC & PNEUMATIC SYSTEMS

Bright steels, honed tubes, and other precision-engineered steel solutions specifically designed for hydraulic cylinders, piston rods, and circuit components operating under high pressure.

Sector Overview

Download Sector Sheet (PDF)

Hydraulic and pneumatic systems serve critical functions in virtually every area of modern industry. Cylinders, the heart of these systems, require high operating pressure (250-350 bar), precise motion control, and long service life. At Aktif Celik, we supply piston rods and cylinder tubes, the most critical material needs of hydraulic cylinder manufacturers.

Bright steel bars in CK45 and 42CrMo4 grades with h7/h8 tolerance are offered for piston rods. Supplied ready for surface hardening (induction) and chrome plating applications, these bars stand out with low surface roughness (Ra 0.2-0.4 micron), high straightness, and flawless surface quality.

For cylinder bodies, seamless steel tubes with internally honed surfaces (H8 tolerance, Ra<0.4) compliant with EN 10305-4 standard are supplied. These tubes in E355 and St52 grades are delivered ready for direct assembly.

For your hydraulic cylinder projects, we provide a complete material package including piston rods, honed tubes, body materials, and connection elements, offering the advantage of single-point procurement.

Steel Grades Used

The most preferred steel grades in this sector

CK45 (h7/h8)
42CrMo4 (h7)
20MnV6
St52 (E355)
C35 Chrome Plated
Ck45 Induction Hardened
S355J2H
16MnCr5
E355+SR
C45+C (QT)

Application Areas

01
Hydraulic cylinder piston rods
02
Cylinder bodies (honed tubes)
03
Pneumatic cylinder shafts
04
Hydraulic power unit pistons
05
Mobile crane telescopic booms
06
Forklift lifting cylinders
07
Press machine hydraulic cylinders
08
Construction machinery boom and stick cylinders

Compliance Standards

International technical standards our products comply with

EN 10278 (h7-h11)
EN 10305-1 (Seamless)
EN 10305-4 (Hydraulic)
ISO 6020
ISO 6022
DIN 2391
EN 10083-3
ISO 3320

Related Products

Product groups we supply for this sector

Related Engineering Tools

Technical calculation tools related to this sector

Related Production Processes

Key production processes used in this sector

Frequently Asked Questions

Which steel products are used in Hydraulic & Pneumatic Systems?
In Hydraulic & Pneumatic Systems, steel grades such as CK45 (h7/h8), 42CrMo4 (h7), 20MnV6, St52 (E355), C35 Chrome Plated are commonly used. At Aktif Celik, we meet the needs of this sector with a wide product range including flanges, fittings, forged bars, and cold drawn products.
What standards apply in Hydraulic & Pneumatic Systems?
Our products for Hydraulic & Pneumatic Systems are manufactured and certified in compliance with international standards such as EN 10278 (h7-h11), EN 10305-1 (Seamless), EN 10305-4 (Hydraulic), ISO 6020, ISO 6022. Full traceability is ensured with 3.1 material certificates.
Why choose Aktif Celik for Hydraulic & Pneumatic Systems?
Aktif Celik is a trusted supply partner in Hydraulic & Pneumatic Systems with over 30 years of experience. We serve leading companies in the sector with extensive stock capacity, fast delivery times, compliance with international standards, technical consultancy services, and competitive pricing.

GET A QUOTE FOR THIS SECTOR

We offer custom solutions for steel material supply. Contact our technical team to get a quote tailored to your project.

What is a chrome plated rod (hydraulic cylinder rod)?

A chrome plated rod is a precision-ground steel bar — usually induction hardened and hard-chrome plated (typically 20–30 µm) — used as the piston rod of hydraulic and pneumatic cylinders. The standard base material is CK45 (C45); quenched-and-tempered 42CrMo4 is used for higher loads. Typical specs: f7 tolerance, surface roughness Ra ≤ 0.2 µm, and 54–60 HRC surface hardness on induction-hardened types.

Why chrome + induction, and how to select

Hard chrome plating provides the ultra-low roughness the seals need, plus corrosion resistance and a wear surface. Induction hardening creates a hard support layer under the plating that prevents denting and scoring under impact — standard for mobile hydraulics (excavators, cranes). Selection criteria: working pressure and buckling length (diameter), environment (thicker duplex chrome or nickel-chrome for marine/chemical service) and load type (impact → induction-hardened CK45 or 42CrMo4). On the cylinder side, honed tube (H8, Ra ≤ 0.4 µm) is used — rod and tube together determine seal life.

Frequently Asked Questions

What is the base material of a chrome plated rod?+

CK45 (C45) as standard — induction hardened or soft; for high load and impact, quenched-and-tempered 42CrMo4 is preferred.

How thick should the chrome layer be?+

20–30 µm as standard; in corrosive service (marine, fertilizer, chemical) 40+ µm duplex chrome or nickel+chrome is recommended.

When is an induction-hardened rod required?+

In impact and side-load applications (excavators, agriculture, cranes) — the 54–60 HRC surface prevents denting and scoring under the chrome.

To which tolerance are hydraulic rods made?+

Standard ISO f7 diameter tolerance, Ra ≤ 0.2 µm roughness and tight roundness — critical for seal life.