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Casting Crucibles — Non-Ferrous Casting | Aktif Çelik

Non-Ferrous Casting / POT

Casting Crucibles

SiC and graphite crucibles used for melting aluminum, copper, zinc and precious metals.

Casting Crucibles

Technical Specifications

Type
SiC Pota, Grafit Pota
Capacity / Size
1 - 1000 kg capacity
Packaging
Wooden crate / Pallet
Origin
Germany / India / China

Key Features

  • SiC crucibles: high thermal conductivity and shock resistance
  • Graphite crucibles: excellent chemical resistance
  • Capacity range from 1 kg to 1000 kg
  • Long service life
  • Low metal loss
  • Fast heating and melting time

Applications

  • Aluminum casting
  • Copper and copper alloy melting
  • Zinc melting
  • Precious metal melting (gold, silver)
  • Laboratory melting operations
  • Die casting facilities

Dimension Table

PropertySpecificationUnit
MaterialSiC / Grafit-
Capacity1 - 1000kg
Max Temperature1400 - 1600°C
Density1.7 - 2.2g/cm³
Thermal Conductivity15 - 45W/mK

Technical Notes

  • 01Gradual heating (tempering) required for first use.
  • 02Avoid sudden temperature changes.
  • 03Metal level should not exceed 80% of crucible capacity.
  • 04Crucible surface should be regularly cleaned of slag.
  • 05Service life depends on melting temperature and metal type.

Other Types

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What are non-ferrous casting materials?

Non-ferrous casting materials are the melting and alloying consumables of aluminium, copper and zinc foundries. We supply two main groups: crucibles (silicon carbide SiC and clay-graphite, 1–1000 kg capacity) and aluminium master alloy tablets (AlTi5B1 grain refiner, AlSr10 modifier, AlMn20 alloying tablet).

Crucible selection and what master alloys do

Crucible choice follows the furnace type: clay-graphite crucibles stand out for thermal shock resistance in gas/fuel-fired furnaces; SiC crucibles offer higher thermal conductivity and longer life, serving a wide range including induction furnaces. The right crucible directly affects melting time and energy consumption. Master alloys control the structure of liquid aluminium: AlTi5B1 refines grain via dissolving TiB2/Al3Ti particles — a fine equiaxed grain structure reduces hot tearing and improves feeding and mechanical properties. AlSr10 modifies the eutectic silicon in Al-Si alloys from acicular to fine fibrous form, markedly raising ductility, and stays effective far longer than sodium. Alloying tablets such as AlMn20 dissolve quickly at low temperature, giving a practical route to the target chemistry. All products ship with analysis certificates.

Frequently Asked Questions

SiC vs clay-graphite crucible — what is the difference?+

SiC offers higher thermal conductivity and longer service life; clay-graphite is economical and thermal-shock resistant. Furnace type, alloy melted and melting tempo decide the choice.

What does the AlTi5B1 grain refiner do?+

It seeds liquid aluminium with TiB2/Al3Ti nuclei, producing a fine equiaxed grain structure on solidification: less hot tearing, better feeding and higher mechanical properties.

Why is the AlSr10 modifier used?+

It converts the eutectic silicon in Al-Si casting alloys from acicular to fine fibrous form, clearly improving ductility and impact strength. Strontium lasts far longer than sodium modification.

How are master alloy tablets dosed?+

Tablets are produced at a known net weight; the count per furnace is calculated from the target chemistry, they dissolve quickly at low temperature, and the result is verified by analysis.

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