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Custom / Made-to-Order Anchor Flange — Anchor Flanges | Aktif Çelik

Anchor Flanges / AF-C

Custom / Made-to-Order Anchor Flange

Made-to-order anchor flange covering all standard ASME sizes plus 2"–100" custom sizes machined on our own production line.

Technical Specifications

pressure
150# - 2500# (talebe göre)
temperature
Projeye göre
size
2" - 100"+
materials
Karbon / Paslanmaz / Alaşımlı / Düşük Sıcaklık / Duplex
standards
ASME B16.5 / B16.47 / EN 1092-1 / müşteri std.

Key Features

  • Made-to-order production
  • Large diameter up to 100"
  • Reverse engineering from sample or drawing
  • Special material options
  • Non-standard geometry
  • Full traceability and certification

Applications

  • Non-standard retrofit projects
  • Large-diameter custom pipelines
  • Special-alloy service lines
  • Unique project geometries
  • Obsolete / hard-to-source part replacement
  • Export and project-based work

Design Features

  • CAD/CAM design
  • Finite element (FEA) analysis
  • Prototype and sample production
  • EN 10204 3.1/3.2 material certificate
  • Field installation support

Technical Notes

  • 01We can produce all standard ASME sizes plus custom sizes from 2" to 100" on request.
  • 02Very small or very large custom sizes are machined on our own production line.
  • 03Engineering calculation and approval drawings are prepared for each job.
  • 04Exact reproduction from a sample or technical drawing is available.

Get a Quote

Contact our expert team for pricing and delivery information.

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What is an anchor flange?

An anchor flange is a heavy forged flange welded into a pipeline and encased in a concrete anchor (thrust) block. It is not a bolted joint: its job is to fix the pipe axially and transfer thrust loads from thermal expansion and internal pressure into the structure. Produced from 2" to 60" to ASME/AWWA practice or fully custom design.

Where and how anchor flanges are used

Anchor flanges are placed wherever the pipeline needs a fixed point: pump and compressor station boundaries, both banks of river and road crossings, steep slopes, aboveground-to-buried transitions and line terminations. The flange is butt-welded into the pipe on both sides and then embedded in a concrete block; expansion forces spread into the concrete through its large outside diameter. Unlike a standard flange it has no gasket face and no bolt holes — it is purely a load-transfer component. Each unit is custom-engineered from the pipe diameter, wall thickness, operating pressure and axial load calculation. Materials: forged carbon steel A105, A694 F42–F70 to match line pipe strength, A350 LF2 for low temperature. Delivered with NDT (UT/MT) and 3.1 certificates.

Frequently Asked Questions

What is the difference between an anchor flange and a standard flange?+

A standard flange is a bolted, demountable joint; an anchor flange has no gasket face or bolt holes — it is a load-transfer component that fixes the pipe into concrete.

What loads does an anchor flange carry?+

Axial thrust loads from thermal expansion/contraction and internal pressure; it takes them from the welded pipe and transfers them into the concrete anchor block.

Where are anchor flanges installed?+

At pump/compressor station boundaries, on both banks of river and road crossings, on steep slopes, at aboveground-to-buried transitions and at line terminations.

Which materials are anchor flanges made from?+

Forged carbon steel A105, A694 F42–F70 to match line-pipe strength, or A350 LF2 for low-temperature service; dimensions are engineered per project and verified with NDT + 3.1 certificates.

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