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High Carbon Steel Shot — Steel Shot | Aktif Çelik

Steel Shot / HC

High Carbon Steel Shot

High hardness (54-61 HRC) steel shot for aggressive cleaning and high peening intensity applications.

High Carbon Steel Shot

Technical Specifications

Grades
S110 - S780 (Yüksek Karbon)
Size Range
0.3mm - 2.0mm
Packaging
25 kg bag / Big-bag (1000 kg)
Origin
Turkey / China

Key Features

  • Hardness: 54-61 HRC
  • High carbon content (0.85-1.20% C)
  • Aggressive cleaning capacity
  • High peening intensity (Almen value)
  • Fast surface preparation
  • Compliant with SAE J827 standard

Applications

  • Shot peening (spring, gear, crankshaft)
  • Heavy rust and scale cleaning
  • Forging surface preparation
  • Aerospace part shot peening
  • High-strength bolt peening
  • Automotive transmission parts

Dimension Table

GradeNominal Size (mm)Hardness (HRC)Density (g/cm³)
S1100.354-61≥7.0
S1700.454-61≥7.0
S2300.654-61≥7.0
S2800.754-61≥7.0
S3300.854-61≥7.0
S3901.054-61≥7.0
S4601.254-61≥7.0
S5501.454-61≥7.0
S6601.754-61≥7.0
S7802.054-61≥7.0

Technical Notes

  • 01Higher breakage rate possible due to high hardness compared to standard shot.
  • 02Peening parameters must be controlled via Almen intensity test.
  • 03Over-peening risk should be considered for sensitive parts.
  • 04Particle size in operating mix should be regularly checked.
  • 05Machine wear condition should be inspected more frequently.

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What is steel shot?

Steel shot is a spherical cast steel abrasive used in shot blasting and shot peening. It is produced in sizes S110–S780 (roughly 0.3–2.0 mm); standard hardness is 40–50 HRC, with high-carbon hard grades reaching 55–62 HRC. Chemistry, hardness and microstructure follow SAE J827; size classification follows SAE J444.

Shot vs grit and size selection

Spherical steel shot works the surface by peening: it removes scale and sand, cleans without roughening, and in shot peening raises fatigue strength by inducing compressive stress. Angular steel grit cuts the surface instead — preferred where a coating anchor profile is needed before painting. Size selection follows the job: fine shot (S110–S230) gives more impact points and faster coverage; coarse shot (S330–S780) carries higher impact energy for thick scale and heavy parts. In wheel-blast machines steel shot is recycled for thousands of cycles; the operating mix is maintained by regular screening. Cast shot reaches its tempered-martensite structure by quench and temper and ships with fully traceable certificates.

Frequently Asked Questions

What is the difference between steel shot and grit?+

Shot is spherical and peens the surface (cleaning, peening); grit is angular and cuts, creating the anchor profile needed before painting or coating. The application goal decides which to use.

Which shot size for which job?+

Fine sizes (S110–S230) for fast coverage and delicate surfaces; medium (S280–S390) for general descaling; coarse (S460–S780) for thick scale, castings and heavy steel fabrication.

Which standards cover steel shot?+

Chemistry, hardness and microstructure per SAE J827; size distribution and screening classes per SAE J444. Standard-grade hardness is 40–50 HRC.

How many times can steel shot be reused?+

Thousands of cycles in wheel-blast machines — far lower consumption than mineral abrasives. Broken particles are screened out and the operating mix is balanced with fresh shot.

Related Production Processes